Loom monitoring MES (warping machine / warping machine / loom)

Weaving companies to improve production efficiency

The system realizes the real-time monitoring of the production data, machine operation, quality management and statistical data of the loom, providing the most timely, accurate and intuitive production data for production management, improving production efficiency and workshop management level, saving human resources, and its functions. The performance and stability have reached the international advanced level. Suitable forVarious types of looms, jets, rapiers, grippers, shuttles, etc. at home and abroad, such as various looms, spun yarns, winders, wool spinning machines, etc., knitting machines, flat knitting machines, large/small circular knitting machines, etc. , hosiery machine, weaving machine, embroidery machine, non-woven fabric, printing and dyeing machine, chemical fiber and other textile equipmentReal-time monitoring of production data.

System requirement

① Collect relevant signals scattered on each loom and collect them on the monitoring and management platform: operation/weft stop/rejected side stop/twisted stop/full stop/other stop/beat signal;

② Centrally monitor the operating efficiency of each loom and call (machine/manufacturer/quality inspector) information;

③ Timely statistics of various production and efficiency reports;

④ Mobile phone WeChat, to view and monitor the production status of the workshop site at any time;

⑤ Seamlessly interface with ERP, providing real-time production data, providing data support for the simplicity and refinement of planning and statistics.

System Features

① With industrial grade Zigbee wireless technology, the signal is stable and easy to install;

② Upper axis, machine management; falling cloth, cutting axis management; changing batch, weft management, weft width confirmation, handover management;

③ On-site man-machine dialogue, IC card record personnel (machine repair / craftsman / quality inspector) information;

④ The falling cloth information is transmitted to the ERP inspection site, and the weaving information of each piece can be tracked;

⑤ Online monitoring and real-time interaction with electronic billboards, real-time warning and rapid response.

Automatic meter reading statistical analysis

① No Need to read the meter, automatically generate statistical reports of various types of teams and machine production in less than 3 minutes;

② The system can reflect real production data and real-time production status in real time, and instantly reflect the opening of each variety;

③ The system is intuitive and convenient to analyze the influence of various factors such as process, variety, speed, yarn specification batch number, vehicle handler and mechanic on the number of stops;

④ Accumulate historical data, provide raw material quality basis, and help workshop managers improve production management.

Improve the efficiency of the loom

① Real-time scrolling of the efficiency ranking of the blocker, the number of stops, and the efficiency of the team, the sun and the moon, and motivating morale;

② Through the on-site LED screen, message push form to inform the mechanic, through the machine repair response rate, processing time, assess the mechanics, improve the machine operating rate;

③ Combined with the looms pre-arrangement module, the information of the machine that needs the upper shaft on the day is reflected in the LED screen of the workshop, and the relevant personnel can know the display of the task to be produced in real time;

④ By calculating the loom's real-time efficiency, the loom can predict the loom's time, push the information of the upper shaft and the loom to the relevant personnel ahead of time, reduce the loom's task waiting time and improve the loom's efficiency.