Tianfu ERPPrinting and dyeing solutions

The trend of individuation, stylization and functionalization of products (fabrics) is increasing. More and more products are produced in small batches and varieties. Customers are demanding higher and higher quality. Intermittent multi-machine multi-process flow operation, the entire production process for a high degree of flow, accompanied by a large number of formula information, parameter information, production information, quality information, printing and dyeing process is not a simple operation of equipment, testing the enterprise is more rapid reaction capacity. Tianfu Printing and Dyeing ERP solutions: 1, laboratory refined management, process warehousing and continuous improvement; 2, refined production scheduling to improve production efficiency, stable quality, reduce production costs; 3, order progress real-time tracking, piece-by-piece wage statistics complex issues; 4, all kinds of warehouses; Savings, capital accounts, and customer reconciliation issues; 5, including raw materials, personnel, dyes and chemicals, energy and other aspects of the order cost accounting issues.。

Dyeing and finishing ERP (cylinder dyed / long car / ready-made clothes)

1. when establishing the color database, the price will be carried out from quotation, order to outgoing, and color number. If you choose the color number, you can place the order directly.

2. The disassembly cards of order cylinder and working procedure are handled conveniently and quickly, and the related progress, output, quality, price and inventory are handled clearly.

3. dyeing products can be brushed, and small dyeing processes are scored according to the process. It can also connect the dyeing central control system, and automatically update the information to ERP without dyeing cards.

4. According to the different production modes of overflow air cylinder such as cylinder dyeing, long car pad dyeing and garment dyeing, there are distinct characteristics in order, production scheduling and formulation.

Yarn dyed ERP (Skein / cheese yarn)

1. Order row cylinder, loosening plan, recipe sheet, large and small cylinder row cylinder, dyeing cylinder, workshop swipe card (loosening / cage / dyeing / dehydration / drying / preliminary inspection / tightening cylinder / inspection / weighing package), quality feedback throughout the dyeing yarn production process;

2. To order according to the size of the cylinder rapid production, cylinder volume statistics, has been row, to be row production size cylinder situation clear, visual hanging cylinder easy to operate;

3. semi finished goods warehouse is strictly allocated according to the number specified in the transfer card. Planners can easily and clearly know the inventory of raw yarn warehouse and semi-finished product warehouse when opening the cylinder card.

4. convenient and quick printing of inner label of tube yarn.

Printing ERP (flat mesh / round net / digital)

1. Through the practice of many large-scale professional leading printing enterprises, the whole printing production process processing specialty;

2. The pre-press technology carries on the SO sample process tracking management through the bar code, including the whole process of sample connection/pattern number determination/color separation/formulation/scraping/screen making. Easy to evaluate from quality / progress / quantity;

3. Combining with the printing and color separation system, it can upload the documents to the file server quickly, and store and retrieve them quickly.

4. Supporting the tracking management of semi-finished products after pretreatment, the process of grey cloth circulation is very clear, the operation of pretreatment and printing is simple, and the statistical loss is accurate.

5. print production takes account of customer ranking and seasonal bottlenecks.

Dyeing wool ERP/ dye cotton ERP

1. Input of raw materials - - gt; Disperse dyeing production task list - - gt; Disperse dyeing sub-cylinder - - gt; Dyeing sheet, and the central control system, auxiliaries distribution system seamless docking production. After the production is completed, the system automatically generates and feather sheet according to the feed quantity and standard weight of the process card.

2. The production process card, when the card is opened, defines the dyestuff and proportion used in the production, and calls directly when the material is received.

3. standard assistant formula, easy to produce material requisition to call auxiliaries;

4. Finally, according to the gross weight of each cylinder adjusted by the actual total, raw material inventory sales;

5. according to the original gross weight adjusted gross weight = "color wool" margin, carry out color hair inventory management.

Tianfu Printing and Dyeing ERP takes technology management as the core, technology guides production, and takes planning management as the main line to sort out and improve the basic process of products. To realize all-round integration of enterprise information resources, standardization of management, plugging management loopholes and promoting fine management. Both processing, distribution, double distribution business mode.

Shop floor tracking bar code, information upload and release

1. Workshop acquisition terminal combines bar code to collect the progress, quality, parking number, process and obstacle information of each work card in time, which can help enterprises to enhance the accuracy and quickness of work plan and overall reaction speed；
2. Credit card swiping and related restrictions ensure the accuracy of production and piece wages, avoid the data moisture and employee conflicts caused by human activities, achieve fairness and justice, and create a harmonious and good working environment；
3. Have the right to use on-site processing functions, do not need to log on to the office computer, can deal with emergency matters, such as color change, suspend cloth circulation, etc.；
4. The acquisition terminal can also be used as a carrier for issuing production plans, notifying notices, broadcasting corporate culture, etc.

Combined with process parameters and control points, fine planning and scheduling is realized.

1. Pre-schedule the customer's delivery, master plan the production of each key process, each workshop according to the master plan in advance preparation, and on time operation；
2. Improve the planning level and coordination ability of management and control by combining actual production schedule and rolling situation of early warning information (process overtime and delivery time)；
3. Intelligent production scheduling is carried out based on the theory of machine suitable for variety, limited color production capacity and constraints, combined with genetic algorithm.

Bar code and PDA are widely used in all kinds of inventory management

1. Barcode is used in grey fabric management to prevent batch errors and reduce production quality accidents;

2. Machine materials use bar code, material code and material object one-to-one will not be wrong, accurate inventory;

3. product management uses bar code, delivery is fast, inventory and adjust the location is convenient.

Process recipe library and optimized management to achieve quick turnover and stable quality

1. To store and manage the process and formula information (process, color number, formula, etc.), to strengthen the accumulation of key knowledge, to reduce the dependence and randomness on human brain memory, to reduce the repetitive work of flipping and similar orders, to improve work efficiency, and to be conducive to the stability of process and production quality；
2. Achieve accurate transmission of sample copy, duplicate sample and proofing information. Put the task on duty and take responsibility to people. Barcode, man-hour and standardization. Realize the real-time collection of proofing progress, quantity and quality data, the management can easily control and coordinate, and examine the results of sample proofing；
3. Establishing the effective corresponding relationship between color card and knowledge base, and connecting with the feedback of production quality, sample checking and physical testing information, can check the quality feedback and physical testing information of variety and process at any time, which is beneficial to the continuous innovation and improvement of process.

Perfect price database and price process management to eliminate less charges and leaks

1. Perfect price database: According to different customers and payment conditions, subdivide the price of variety, gram weight, door width and color class, and then specify the details of specific charges for different colors, different processing requirements, establish a standardized price database, lay a solid foundation for follow-up order price audit；
2. Price information is transmitted from the order to the finished product out of storage. Combining with the actual working procedure, the formula color depth information is automatically matched to generate the price in the product storage link. Supported by means of financial auditing and inspection, we will prevent all kinds of reasons in the production process from charging less or missing fees, and create real profits for our customers；
3. Convenient price adjustment: If all price adjustments are made, only simple price adjustments are needed; if there are individual products, only the last quotation sheet is duplicated to adjust individual items.

Visualization for industry characteristics

1. Visual warehouse management, orderly grey cloth stacking, management level, improve work efficiency, improve cloth search efficiency, reduce distribution errors; 2. Touch screen integrated product inspection system, integrated code meter and electronic scale, easy and efficient operation, professional quarterly report forms; 3. visual scheduling, dragging can complete the production operation.

Collecting and calculating all kinds of cost, clarifying the profit of each cylinder, order and variety, guiding quotation and sales work

1. calculate piecework wage according to the production of credit card and piecework price；

2. Calculate the cost of dyes and chemicals according to the dyeing materials list;

3. According to the amount of water and gas consumption, it is scientifically apportioned to each cylinder to collect and calculate the cost of water, gas and natural gas;

4. calculate the gross profit of each cylinder and order according to the cost and receivable amount.

Breaking the information island

1. Establish a color technology transfer system between laboratory and large-scale production, and form an all-round technical department management with high automation, high integration and standard formula application, so as to achieve paperless technical information flow. (1) Docking with the DataColor colorimeter, collecting the color RGB, LAB value information corresponding to the factory color number, establishing clear color instructions for orders, cylinder row, reducing errors, reducing the number of cylinder washing; (2) ERP and dropper two-way docking, proofing plan and proofing record transmission, improve proofing efficiency and accuracy. The storage of historical drip data is realized and the database of successful drop formulation is built. At present, it has a perfect interface with Hongyi, DataColor and other drip systems;
2. seamless integration of ERP\ dyeing control system, dyeing control room can be unattended. The central control system automatically transmits instructions and bills to each machine according to the technological steps, and completes the work of preparing, melting, conveying and feeding materials in sequence;
3. Integration of MES applications, data acquisition and piece-rate wage, schedule, quality and equipment management;
4. Integrating the real-time collection platform of water, electricity and steam energy consumption, establishing the three-level energy management and assessment system, and establishing the graded horizontal and vertical energy consumption assessment system are the effective grasps to further improve the level of energy use, from the original "coarse line" to "fine" to achieve energy saving and efficiency.

Establish the online quality control system and strengthen the whole staff's quality management measures

1. From dyeing and chemical testing, order standard input, shop card swiping, to finished product inspection and testing, establish the whole process of online quality control system, strengthen the means of quality management of the whole staff；
2. All quality problems, such as post-processing procedures, repairs cards and feeding orders, clearly record the responsible person, and automatically produce deductions and penalties；
3. The system fully supports the quality assurance system certification, effectively controls the quality of finished products, and achieves the effect of continuous improvement.

Provide the most valuable decision support

It is convenient for enterprises to conduct various assessments from the longitudinal and horizontal data. To provide the most valuable decision-making support, we analyze all kinds of data from the same period, horizontal and vertical, multi-dimensional, such as statistical analysis, trend analysis, perspective analysis and so on. Static data can be "spoken" through graphical analysis charts (bar / line / pie).

Visual Kanban

Production of Kanban, delivery, quality early warning, visual management, queuing data publicity. The production data collected will be displayed in the form of visual Kanban in front of managers, through voice real-time broadcast, Wechat real-time notification and EMAIL push functions, so that managers can effectively grasp enterprise information, management transparency and visualization. It can also be used in all aspects of human resources, supply chain, production management, customer management and so on.

Equipment operation is related to product delivery, quality and energy consumption cost

1. On-line reporting of equipment failures: equipment failures found in production can be reported in a timely manner, through the network immediately voice, wechat and other notifications to the maintenance room, maintenance personnel, can be timely dealt with. The equipment maintenance process is more efficient and streamlined, and the machine repair assessment is more scientific;

2. Maintenance Patrol Inspection: Set up periodic maintenance patrol plan for key equipment and key parts, and do well the maintenance work of equipment through PDA and RFID;

3. Condition monitoring: The visual view of the machine operation shows the efficiency of the machine operation briefly, and large data statistic equipment intact rate and operation rate.

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